Super Abrasive Product Group -- Diamond and CBN Tools

  Abrasives, CBN tools,Diamond blades, Diamond wheels manufacturer


IT Industry
 
CMP DRESSER for Semiconductor (Chemical and Mechanical Processing)
Beveling Wheels for TFTLCD Glass Grinding
Diamond Wheels for PCB Micro-Drill Grinding
High Precision Diamond Blades  
Precision thin Blades
Machinery Tools and Dies Industry
 
Vitrified Diamond & CBN Grinding Wheels  
Diamond & CBN Centreless Wheels
Grinding Wheels for Fine Ceramics Grinding  
Honing Stones
Diamond & CBN Tools for Internal Grinding  
Grinding Wheels for Cylindrical Grinding  
Diamond & CBN Wheels for Surface Grinding  
Knife Industry
 
Grinding Wheels for Knife-manufacturing Industry  
Machining Industry
 
Grinding Wheels for Metal Cutting Tools Grinding  
Wood-working Industry
 
Grinding Wheels for Wood-working Industry  
Stone Industry
 
Diamond blades & Profile Wheels for Stone Industry
Profile Wheels for Stone Industry  
4" Diamond blades and Grinding Plates for Electric Tool
Continuous Diamond Blades
Roads and Construction Industry
 
Diamond Drill and Diamond Blades for Construction Industry
Wire Saw  
Glass Industry
 
Diamond Beveling Wheels and Drills for Glass Grinding
Hand Saw Industry
 
Metal Bond Grinding Wheels for Hand Saw Grinding
Electroplated Products
 
Electroplated Mounted Points  
Electroplated Grinding Wheels
Electroplated Files  
Dresser
 
Diamond Dresser  

IT Industry
CMP DRESSER for Semiconductor (Chemical and Mechanical Processing)

  • A strict control for diamond class and quality control to ensure product quality is steady.
  • Customized design to cooperate with customer's development demand.
  • Based on customer's parameter to seek for the best combination of life and steady removal ratio.
  • To cooperate with special application for a selection of corrosion resistance and abrasion-proof coating.
Beveling Wheels for TFTLCD Glass Grinding

Beveling Wheel
It is used for glass substrate, color filter, and liquid crystal module (LCM) on abrasive bevel.

  • High Molding Efficiency
    A binder for LCD has a strong bonding with diamond, and is provided with an appropriate self-dressing to maintain the best grinding efficiency.
    Al-alloy substrate is adopted, whose weight is lighter above 60% than that of iron substrate to reduce a machine with horsepower consumption and promote the molding efficiency.
  • To promote the molding stability
    An appropriate trimming and adjustment for a grinding surface can obtain a steady efficiency for the early installation of a wheel.
  • Profile for Customized Design
    Depending on customer's demand manufactures each type of profile, furrow number and distance to promote the molding precision.
Diamond Wheels for PCB Micro-Drill Grinding

  • It is used for all series of domestic and overseas machines with a drill diameter, guiding angle, guiding point, large segment grind, small segment grind, furrow grind and starting disc of tungsten carbide.
  • Special binder can tolerate an intense molding condition such as deep and slow movement, high molding efficiency and long wheel life.
High Precision Diamond Blades

  • It is well suited for: Electronics and optics industry adopt a hard and brittle material such as silicon resin, glass, magnet, precision ceramics and etc.
  • Feature: High precision, high efficiency break, less crack, collapse and gap occurrence.
  • Characteristics of High Precision Ring Disc:

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    5.

    To make use of a substrate with excellent intensity and rigidity.
    To adopt a binder for excellent sharpness and profile dressing.
    High plane swing and size precision.
    Depending on customer's demand to trim the profile.
    Multi discs: Multi-disc ring disc is consisted of precision flange and partition to promote cutting efficiency, shorten molding time for cutting and reduce molding cost.
Precision thin Blades
  • It is suited for: High-tech electronic parts and related products such as magnetic head, IC, LSI, optical fiber, semiconductor, electronic lead frame and etc, require high precision disc wheel with high precision, efficiency cutting and break molding.
  • Feature of Diamond Wheel for Precision Disc:

    1.

    2.

    3.

    Superior Size Precision: Depending on high precision trimming makes the thickness tolerances achieve 0.002mm.
    High Rigidity: Promoting rigidity of diamond disc to prevent the cant and vibration, and improve the size precision of a disc.
    High Molding Efficiency: Making use of a newly developed and sharp binder to promote a molding efficiency.
Machinery Tools and Dies Industry
Vitrified Diamond & CBN Grinding Wheels
  • Taking advantage of ceramic wheel with high-quality diamond and CBN abrasive can achieve high sharpness, precision, grinding ratio and durability, which greatly exceed a traditional wheel and resin binder wheel.
  • Applications: automobile parts such as crankshaft, camshaft, and joint, internal hole; molding and surface molding grind of other precision molds.
  • Characteristics of Ceramic Diamond CBN Wheel:

    1.

    2.

    Promoting Productivity: Shortening a time to grind, reducing overall molding cost.
    Promoting Molding Technique: Reducing a molding deformation for workpiece to achieve precision size.
Diamond & CBN Centreless Wheels
  • It is suited for: The requirements for a circular-stick material molding with high precision, efficiency and production.
  • Binders:

    1.

    2.

    Metal: It is used for a centreless grind with precision ceramics and magnetic iron oxide.
    Resin: It is used for high-speed and WC grind.
  • Product: An external diameter of diamond wheel is provided with 12", 14" and 18". The wheel length is about customized.
Grinding Wheels for Fine Ceramics Grinding
  • Applications: Carbo Grinding Wheel is provided with the characteristics of high hardness, high intensity, heat resistance, abrasion resistance and light weight for oxide ceramics and non-oxide ceramics.
  • Molding Material:

    1.
    2.

    Oxide Ceramics: Such as A12O3, ZrO2, SiO2, BaTiO3 and etc.
    Non-Oxide Ceramics: Such as TiC, WC, Si3N4, SiC, MoSi2, B4C and etc.
  • Type for Work piece: Such as capacitor, rheostat, ceramic scissor, ceramic handiwork tool and etc.
  • Molding: Surface, hole, cylinder, centreless, cutting and etc.
Honing Stones
  • It is suited for: Each type of internal circle grinding and polishing of cylinder and oil tank.
  • Molding Surface: Such as steel surface coating chromium, honing molding for ceramics hardness.
  • Product Type: Two product types of metal and resin for a binder.
  • Product Dimension: Customized.
Diamond & CBN Tools for Internal Grinding
  • It is suited for: Super hard alloy, high speed steel, ceramics, mold consisted of WC material and molding grind for tool internal hole.
  • Grinder: Such as die, electronic mold, plastic mold, dies casting and etc.
  • Binder:

    1.
    2.

    Small Wheel: Resin and Ceramic diamond CBN.
    Mounted wheel: Resin, electroplating, ceramics and patent hard welding (HB).



Grinding Wheels for Cylindrical Grinding

  • Application of Product: The requirements for Cylindrical Grinding with high precision, efficiency and production.
  • Materials of Work-piece: It is used for grinding hard to grind materials such as high-speed iron, WC, Heat Treatment or Thermal Spraying Work-piece.
  • Product: The Outside diameter of Grinding Wheel is provided with 12", 14", 18" largest can reach 30".



Diamond & CBN Wheels for Surface Grinding

  • Following the development of surface grinding, the grinding requirement is getting more and more accurate. More harder and hard-to-grind materials are chosen for surface grinding. "Anchor" have developed new resin bonding "BSD" & "BSW" which are special designed for surface grinding to achieve better cutting ability and longer wheel life. The performance of cutting ability is remain the same level and continued for a long time. Wheel dressing times and wheel consumption can be reduced to minimum for improving working efficiency and making total grinding cost down.


Knife Industry
Grinding Wheels for Knife-manufacturing Industry
  • Suitable Material: Cutter for a material of Sk5, SKS7, HSS and tungsten steel (WC).
  • Grinding Work piece: Such as disc disc, stationary disc, dresser, planer tool, pulverizer disc and etc.
  • Grinding Wheel: Classified as surface grinding wheel, inclined plane grinding wheel, internal hole grinding wheel and edge grinding wheel.
  • Edge Grinding Wheel for patented hard-welding binder (HB) with the advantages of fast molding efficiency and high disc quality.

Machining Industry
Grinding Wheels for Metal Cutting Tools Grinding
  • It is suited for: milling cutter, drill, reamer and cutter grind.
  • Grinding parts: including the ends, surface rings, trifle furrow, inclined plane, opening and etc.
  • The features of high speed cutter for CBN wheel grind:

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    4.

    Long Life, high grinding ratio, long molding and an interval time of dressing.
    Not easily deformed, high dimension precision.
    Good sharpness, not easily scorched and grinding crack.
    Repeatedly grinding, deep and slow movement to reduce overall cost.


Wood-working Industry
Grinding Wheels for Wood-working Industry
  • It is suited for: planer, molding knife, vertical milling cutter and circular saw disc in woodworking cutter.
  • Wheel Specification: Depending on new cutter grind and re-grind will be different in recommended specification.
  • Different wheel substrate for a grind can be classified as:

    1.

    2.

    Bakelite Substrate: vibration absorption, a reduction of wheel abrasion and the improvement of surface roughness.
    Al-Alloy Substrate: Higher rigidity and suitable for higher grinding precision.
Stone Industry
Diamond blades & Profile Wheels for Stone Industry
  • It is suited for: beveling heterogenerous grinding and cutting molding for granite, marble and scagliola.
  • Product Approximation:

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    3.
    4.
    5.

    6.

    7.

    Small Disc: Dimension from 12"~24"
    Medium Disc: Dimension from 28"~54"
    Large Disc: Dimension from 60"~100"
    Multi-Disc Disc: Dimension from 36", 48" and 64"
    Beveling Wheel: 1/2R and 1/4R molding wheel from a slate 2cm to 150cm.
    Decision Knife: grinding wheel with the thickness of 6m/m, 10mm ~ 50m/m and etc.
    Other Customized Wheel.
Profile Wheels for Stone Industry
  • So-called ˇuLittle KingGongˇv
  • It is suited for: beveling heterogenerous grinding for granite, marble and scagliola.
  • Wheel Classification: grinding wheel for table machine and CNC automatic machine.
  • Binders: metal, electroplating, and Carbo new patent - Hard Welding (HB) product.
  • Advantage of Little KingGong for Hard Welding:

    1.
    2.

    High efficiency, high precision and not restricted by the profile.
    It is especially suitable for wave and polygon grinding wheel, so-called Romantic France Grinding Wheel.
Continuous Diamond Blades
  • It is suitable for: handicrafts molding such as crystal and jade, and cutting such as marble, fossil, tile quarts tile, crystallized glass and etc.
  • Types: continuous ring disc and dense teeth welding disc.
  • Advantage: Not easily occurred a crack, gap and collapse during the cutting.
4" Diamond blades and Grinding Plates for Electric Tool
  • Applications: a handy pneumatic and electric tool or small cutting machine for surface, beveling and heterogeneous grind, and cutting molding.
  • Molding Objects: stones, tile, cement product and refractory material.
  • Product Classification:

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    2.

    3.

    4.

    Continuous Small Disc: Sharpness, perfect tangent line and wet cutting.
    Dry Small Disc: Sharpness, high efficiency, durability and both of dry and wet cutting.
    Small Millstone: High efficiency, durability, sharpness, wide application and a variety of profiles.
    HB Millstone: Patented product, lightweight, sharpness, easy trifle and fast dissipation for heat.

Roads and Construction Industry
Diamond Drill and Diamond Blades for Construction Industry
  • It is suitable for: RC structure working such as bridge, road, airplane runaway, building, pre-casting, tar asphalt road, refractory material and etc.
  • Molding Manner: Cutting, furrow, drilling or working sampling.
  • Product Items:
    1. Disc Dimension: 12", 14", 16" and 30".
    2. Drill Dimension: From 1/2" ~ 16".
Wire Saw
  • Molding Objects: working bridge, building, wall cutting and granite, marble mining area or slate cutting, heterogeneous cutting for stones plant.
  • Binders: Three types of metal, electroplating and patented - Hard Welding (HB).
  • Applications:

    1.

    2.

    Metal: It is used for granite mining area, stones plant and working architecture.
    Electrplating and Hard Welding: It is used for Marble mining are and cutting for stones plant.

Glass Industry
Diamond Beveling Wheels and Drills for Glass Grinding
  • It is suitable for: Optics glass, automobile glass, furniture glass, general glass and etc.
  • Molding Manner: Beveling, beveling edge grind and drill.
  • Product Items:
    1. Beveling Edge Wheel
    2. Beveling Wheel
    3. Thin-Wall Drill Pipe
    4. Diamond Pellet
    5. Diamond Curve Genertor
  • Binders: generally used for metal and electroplating.
                 Resin for automatic beveling edge grind.
Hand Saw Industry
Metal Bond Grinding Wheels for Hand Saw Grinding
  • It is suitable for: SK4 and SK5 material, the hardness of handy disc grinds about HRC50.
  • Wheel Profile: grinding wheel with 1E1, 1EE1, 14E1 and 14EE1.
  • Wheel Angle: with 17 , 19 , 21 , 23 , 28 , 32 , 35 and customized angle wheel.
  • Binders:

    1.

    2.

    Metal Wheel: It is used for direct molding grind with the larger amount of abrasion.
    Electroplating Wheel: It is used for saw plate with a punch, the smaller amount of abrasion.

Electroplated Products
Electroplated Mounted Points
  • Carbo heterogeneous stick is adopted a fine electroplating of superior diamond abrasion and patented - Hard Welding (HB) for superior product.
  • It is suitable for: trimming or angle for denture teeth, marble, granite, jade, ceramics, glass, magnet, artifact masonry and super hard alloy and grind for special profile.
  • Main Products:

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    3.

    30 Precision Sticks (Mount diameter 6mm, Mount length 45mm).
    10 Heterogeneous Sticks (Mount diameter 8mm, Total length 60mm).
    Customized Sticks.

Electroplated Grinding Wheels
  • It is suitable for: aeronautical material, crystal, glass, quartz, gemstone, stones, tile, ceramics, super hard alloy, graphite, plastics, FRP and etc.
  • Molding Manner: Widely grinded such as molding, plane, cylinder, internal hole, furrow grinding and etc.
  • Advantages: Good sharpness, high precision, not restricted by the profile, cheaper unit price and recycled substrate to reduce cost.
Electroplated Files
  • The feature of honing stick is that a stick is put into the clamping tool via spring expansion to carry out an appropriate pressure to an internal edge of workpiece.
  • It is suitable for an internal hole grind of the larger hole diameter, such as cylinder, cylinder sleeve and connecting rod, oil pipe and etc.


Dresser
Diamond Dresser
  • It is suitable for:
    1. Wheel truing and dressing.
    2. Disc thinned trimming for traditional wheel
    3. Dressing for special arc, angle and irregular profile.
    4. Dressing for wheel stuff and sharpness reduction
  • Product Classification:
    1. Monolithography Dresser
    2. Cone Dresser (Mouth-tail)
    3. Molding Dresser (Axe Dresser)
    4. Cohesive Dresser
    5. Polylithography Dresser
    6. Molding Dressing Lump
    7. Handy Dresser

 

Carbo Tzujan Industrial Co., Ltd.
No.1 Fu An St. Ying Ko District, New Taipei City, Taiwan.
Tel:886 2 2679 3461 Fax:886 2 2679 4561