Super Abrasive Tools – Introduction of Diamond and CBN Tools
Description of Diamond Tools
The use of a bonding will fix diamond powder (or CBN powder) which is a summary of diamond abrasion wheel and diamond grinding wheel.The grinding tools made by diamond and CBN abrasives.
The Subjects of Material for Diamond Tools
Diamond
Tungsten Carbide
Carbide Tool
Ceramics
Cast Iron
Ferrite
Glass, Reinforced Glass Fiber
Quartz, Silicon, Crystal, Gem
Stones
Cement, Concrete, Asphalt
Tile
Plastics, Rubber
Asbestos, Refractory Material
Cubic Boron Nitride (CBN)
High Speed Steel
Tool Steel
Alloy Tool Steel
Bearing Steel
Stainless Steel
Chromium Steel
Heat-treated Steel
Special Alloy Steel
Heat-Resisted Steel
Special Cast Iron
Alnico
Inconel
Ti-Alloy
Ordering Information: Specification and Size
(A)Size Label for Diamond Wheel
D Diameter
E The Thickness of A Hole Diameter
H Hole Diameter
J The Lowest Surface Diameter of A Wheel
K A Surface Outer Diameter of Internal Side
L Shank Length of Mounted Points
N The Depth of Surplus Indentation
Q Variables, Refer to The Diagram
R Radius
S The Angle of Outer Side or The Length of Cylinder
T Total Thickness
U Edge Width
V Angle
W The Thickness and Width of Grinding Surface
X The Thickness of Diamond Layer
Y A Mount Diameter of Mounted wheel
BC Thread Pitch Circle
(B)Specification Marking for Diamond Wheel
(C)Shapes Marking for Diamond Wheel
X
TYPE 1A1 : DxTxHxX
TYPE 1A1R : DxTxHxExX
TYPE 1A6Q : DxTxHxUxX
TYPE 1A8 : DxTxH
TYPE 1E1 : DxTxHxXxV
TYPE 1B1 : DxTxHxXxV
TYPE 1E9 : DxTxHxUxXxV
TYPE 1EE1 : DxTxHxXxV
TYPE 1F1 : DxTxHxXxR
TYPE 1FF1 : DxTxHxXxR
TYPE 1V1 : DxTxHxXxV
TYPE 1V1P : DxTxHxExXxV
TYPE 1A1RSS : DxTxHxLxXxNxB
TYPE 2A2 : DxTxHxExXxW
TYPE 2V5 : DxTxHxExX
TYPE 2P : DxTxX
TYPE 2A2SX : DxTxHxLxWxXxNxV
TYPE 3A1 : DxTxHxJxMxUxX
TYPE 3A2 : DxTxHxJxMxWxX
TYPE 3B1 : DxTxHxJxMxUxXxS
TYPE 3D1 : DxTxHxJxMxUxXxV
TYPE 3F1 : DxTxHxJxMxUxRxX
TYPE 3V1 : DxTxHxJxMxUxXxV
TYPE 3Y1 : DxTxHxJxMxUxXxV
TYPE 4A2 : DxTxHxJxWxX
TYPE 4B2 : DxTxHxJxWxX
TYPE 4A9 : DxTxHxJxWxX
TYPE 4B9 : DxTxHxJxWxXxS
TYPE 4C9 : DxTxHxJxWxUxX
TYPE 6A1 : DxTxHxExKxX
TYPE 6A2 : DxTxHxExWxX
TYPE 6A2S : DxTxHxExLxWxXxN
TYPE 6A7 : DxTxHxExWxX
TYPE 6A9 : DxTxHxExKxUxX
TYPE 6B2 : DxTxHxExKxWxXxV
TYPE 9A1 : DxTxHxExJxX
TYPE 9A3 : DxTxHxExWxX
TYPE 11A1 : DxTxHxExKxJxUxX
TYPE 11A2 : DxTxHxExKxJxWxX
TYPE 11A9 : DxTxHxExKxJxUxX
TYPE 11B1 : DxTxHxExKxJxUxXxV
TYPE 11B9 : DxTxHxExKxJxWxXxV
TYPE 11V2 : DxTxHxExKxJxWxXxS
TYPE 11V4 : DxTxHxExKxJxWxXxV
TYPE 11V5 : DxTxHxExKxJxWxXxV
TYPE 11V9 : DxTxHxExKxJxUxXxS
TYPE 12A2 : DxTxHxExKxJxWxXxB
TYPE 12C9 : DxTxHxExKxJxWxUxX
TYPE 12V9 : DxTxHxExKxJxUxXxS
TYPE 14A1 : DxTxHxJxMxUxX
TYPE 14D1 : DxTxHxJxMxUxXxV
TYPE 14E1 : DxTxHxJxMxUxXxV
TYPE 14F1 : DxTxHxJxMxUxRxX
TYPE 14V1 : DxTxHxJxMxUxXxV
TYPE DW : DxTxYxLxX
1. Shape of Core Plate
2. The Cross Section of Diamond Layer
3. The Position of Diamond Layer
4. Modification
Notices for Diamond and CBN Wheel
(A)If Diamond and CBN Wheel want to exert fully excellent features, be noticed for the use:
a.Mechanical Part
(1) Precision mandrel
(2) Excellent machine rigidity
(3) Sufficient working horsepower
(4) Suitable wheel speed, crossing speed and in-feed
b.Wheel Installation
(1) Wheel hole and mechanical mandrel are compatible with H6.
(2) The peripheral run-out of wheel within 0.01mm. The surface run-out of wheel within 0.02mm.
(3) True roundness
(B)Truing and Dressing
- Truing
To restore concentricity and square the face, or impress upon it some form. - Dressing
Dressing is definitely a treatment of a wheel face to restore or change its cutting action and any truing or sharpening of the face is purely coincidental.
(C)Truing and Dressing Recommendation
(D)Coolant
Wet grinding is adopted within the possible range (If it cannot help, a spray or air will be blew and delivered.) because coolant will have a lot of influence on the roughness of grinding surface, surface precision, wheel sharpness and wheel life.